Finishing the first floor layer and starting to earthen plaster

Finishing the First Floor Layer

We worked long days during the first few weeks of December to finish the base layer of earthen floor, room by room. After pouring the first three rooms, we ran out of screened clay. From that point on, one person would screen clay while the other made the floor mix. We’d screed the floor together every 5-6 loads. Most days, we would finish up just after sunset in the waning twilight. These were long days of constant work. We completed the final room, the living room, on the Friday before Christmas, and we took a couple of (much needed) weeks off.

Mid-pour photo with screed board
The bathroom floor at the end of the day
Hose-buddy – state of the art hydration system for speed mixing earthen floors

The floors have been drying quite slowly, given the low temperatures and the occasional snowfall. About midway through the floor-pouring process we installed the windows, which allowed us to keep the indoor temperature a little higher during the cold nights. Unfortunately, this also had the effect of reducing airflow in the house and extending the drying time, however, it’s more important to prevent the floors from freezing until they have dried sufficiently. After a month of drying, the floors are feeling fairly solid, but they’re still not totally dry yet.

Although the floors are drying slowly, this gradual drying process does have it’s advantages. For example, we’ve had almost no cracking thus far. If there are spots that need to be touched up with a trowel, it’s nice that the floor is workable for an extended period of time. I suppose those are the only advantages. Mostly, it has been a bit of a hindrance to not have complete access everywhere in the house, particularly as there are lots of other things to get done inside.

A more recent photo showing the floor in a drier state

Plastering Our First Two Rooms

Following our two week respite at the end of December, we flipped the calendar to 2020 and began our first layer of earthen plaster. After having worked with a four inch thick base layer of floor for so many weeks, a half inch layer of plaster seemed much less daunting. However, every room has one floor, but four walls. This will still be a long process.

The walls in each room require some preparation before we are able to begin plastering. Our preparations include filling in the electrical wire channels, tightening the geo-grid, and covering the gringo blocks and wooden bond beam. These preparations take a significant amount of time, but they make the plastering process go much smoother (no pun intended).

Preparation in progress
Our first wall – this mix proved to have too much clay in it, so we subsequently went with a much sandier ratio on subsequent walls

Our earthen plaster mix is sandier than our floor mix and has no straw. Through trial and error, we’ve found that a fairly dry mix seems to be easier to use, which is somewhat counterintuitive. We start by getting the plaster on the wall with our hands and then use magnesium floats to smooth it out. We work our way up from the bottom of the wall in roughly four foot wide sections. Working the plaster around the windows and at the top of the wall takes time and more than a little patience.

We are able to complete one wall in a day. The walls dry out significantly quicker than the floors, since the plaster is a much thinner layer. We’ve now plastered one-and-a-half rooms. I’ve been pleased with the results, and we keep getting better. We’ll likely be plastering for the next few months!

2 thoughts on “Finishing the first floor layer and starting to earthen plaster

  1. Ahhhhhhhhhhh!!!!!! This step is so so exciting you guys! I know, all of the steps have been really substantial, but it’s looking so sharp. Great work and congratulations thus far! Sending all our love, patience and zen plaster mindfulness!

    Hugs!

    On Sat, Feb 8, 2020 at 1:29 PM Vision creation adobe wrote:

    > visioncreationadobe posted: ” Finishing the First Floor Layer We worked > long days during the first few weeks of December to finish the base layer > of earthen floor, room by room. After pouring the first three rooms, we ran > out of screened clay. From that point on, one person would ” >

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    1. Hi Alicia! Yes, you’re definitely right that getting a layer of plaster up really starts to give the interior a new level of completion. It has been really striking to look around and just see all these homogeneous planes of mud! Thanks so much for checking out the post! We hope you guys are well!

      Like

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